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Case Study: A 250-Ton Lift for a Major Dubai Infrastructure Project

At BIG STAR TRANSPORT L.L.C., we do more than just provide machinery; we provide solutions to complex challenges. Our work on a recent major infrastructure project in Dubai is a perfect example of how our expertise, equipment, and commitment come together to ensure a project’s success.

The Project: A leading civil engineering firm was tasked with installing a series of massive, pre-fabricated support beams for a new transit overpass, a critical piece of the city’s expanding infrastructure.

The Challenge: The core challenge was lifting and placing a 220-ton central support beam into a position with extremely limited access. The lift had to be executed overnight within a tight 6-hour window to avoid disrupting city traffic. This required immense power, pinpoint precision, and flawless execution under pressure. Any delay would have significant financial and logistical consequences for the entire project.

shot of a massive 250-ton mobile crane lifting a huge concrete bridge segment (1)

The Solution: The client contacted BIG STAR TRANSPORT, and our team immediately began collaborating on a solution.

  1. Meticulous Planning: Our operations managers worked hand-in-hand with the client’s engineers to develop a detailed lift plan. We analyzed the site, confirmed the load calculations, and mapped out every step of the operation to ensure maximum safety and efficiency.
  2. The Right Equipment: For a lift of this magnitude, there was no room for error. We deployed our most powerful machine: the Mobile Crane 250 Tons. Its superior capacity provided the necessary safety margin, while its advanced controls allowed for the precision required in the tight space.
  3. Flawless Execution: The success of the lift came down to our team on the ground. As a company that provides skilled equipment operators, we assigned our most experienced heavy-lift specialist. Leveraging our 24/7 service availability, our crew arrived on-site, set up the crane, and executed the entire lift perfectly within the allotted 6-hour window.

pre-fabricated concrete support beam

The Result: The 220-ton beam was placed safely and accurately, well ahead of the deadline. The client was able to reopen the roads to traffic an hour earlier than planned, preventing costly disruptions. The project’s critical path was secured, and the client praised our team for their professionalism and expertise.

“BIG STAR TRANSPORT was more than a supplier; they were a critical partner. Their planning and execution were flawless. We couldn’t have done it without their 250-ton crane and expert operator.”

— Lead Engineer, Dubai Infrastructure Project

Do you have a complex lifting challenge? Contact us today to learn how our fleet and expertise can make your project a success.

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